Powergotha : Ultimate Dairy Farm Management & Pashupalan App
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UI & UX | Frontend | Backend
Manufacturing Mobile App Development
Manufacturing App Development Services
End-to-end manufacturing app development services to build apps and digitize factory operations. Ahex Technologies helps you develop advanced mobility solutions to streamline production tracking, manage inventories, shop floor monitoring, and more. Contact us to create offline-first applications with IIoT and ERP integration capabilities to connect workers, machines, and management in a single real-time system.
Trusted Partners
Trusted by Fortune 500 companies & innovative startups
More Than 150+ Brands
years in the industry
16 +
Certified Developers
125 +
Awards
100 +
Success Rate
99 %
Industry 4.0 Opportunity
Smart Manufacturing Begins From Shop Floors & Production Lines
The fourth industrial revolution is not a distant technology shift, but it is happening on factory floors across India and globally right now. The manufacturers that digitizing their operations today are building structural cost and quality advantages. It will be very difficult for others who ain’t transforming to cover these benefits in the coming time.
01
Paper-Based Operations Slow Down Growth
The average Indian manufacturing plant still uses paper for 60–70% of its production tracking, quality inspection, and maintenance recording. This means production data is hours old when managers see it, quality issues are found after batches are complete rather than during production, and maintenance decisions are made on schedules rather than machine condition. Competitors who have digitized these processes are operating with a fundamental cost and quality advantage.
02
IIoT Enables Real-Time Monitoring at Lower Costs
Industrial IoT hardware costs have fallen 80% in the last decade. Vibration sensors, temperature sensors, current monitors, and industrial cameras that required dedicated SCADA systems and specialist integrators now connect via MQTT to cloud platforms for a fraction of the cost. The intelligence is available; however, the missing piece is the mobile application that delivers that intelligence to the right person at the right time in a usable format.
03
Smartphones Are Becoming Essential on the Factory Floor
Fixed workstation terminals require workers to walk to data entry points. Ruggedized handheld scanners are expensive and run proprietary software. The smartphone workers already use is ideal for factory floor tasks. It helps them to scan barcodes, capture photos, complete checklists, and stay connected. Mobile-first manufacturing apps are more adopted, more used, and more valuable than desktop or terminal equivalents.
$482B
Global smart manufacturing market value by 2028
MarketsandMarkets 2026
45%
Reduction in unplanned downtime with predictive maintenance programmes
McKinsey Global Institute
+8–15%
OEE improvement from real-time production monitoring and digitalisation
Deloitte Manufacturing Study
$67B
India manufacturing digitisation market — growing at 19% annually
NASSCOM Industry 4.0 Report 2026
Core Features
Key Features For Manufacturing Mobile Apps to Digitize Operations
The following are the core functionalities of the factory mobile apps we develop at Ahex Technologies. These are designed with three manufacturing-specific constraints, like the offline-first, compatibility with ruggedized devices, and smooth ERP integrations.
Real-Time OEE Dashboard
Overall Equipment Effectiveness, the single most important metric in manufacturing, is displayed in real time on every supervisor and manager's device. Availability, Performance, and Quality components updated as production data flows in, with drill-down to line-level and machine-level detail.
✓ Availability, Performance, Quality — live OEE components
✓ Production target vs actual — current shift and daily
✓ Downtime reason coding — categorized by cause
✓ Line-level drill-down — identify which station is constraining output
✓ Shift handover reports auto-generated from live data
Predictive Maintenance
These are sensor-based alerts that notify when machine conditions go beyond normal levels. The system also automatically creates work orders and assign to the right technician. Maintenance history and repair instructions are available on mobile devices.
✓ Sensor threshold breach alerts — push notification within seconds
✓ Automatic work order creation and technician assignment
✓ Historical maintenance log for every machine
✓ Guided repair instruction library with photos and video
✓ MTTR and MTBF tracking for reliability analytics
Digital Quality Inspection
Digital quality checklists feature replaces paper-based inspection forms. Workers can complete inspections using their mobile devices with photo capture, measurement entry, and digital sign-off. Defects can also be reported instantly with photos, details regarding root cause, and automatic alerts when rejection rates go beyond acceptable quality limits.
✓ Configurable inspection checklists per product and stage
✓ Photo capture for defect documentation
✓ Measurement entry with upper/lower control limit validation
✓ Non-conformance reports with corrective action tracking
✓ SPC charts — real-time process control monitoring
Offline-First Architecture
Factory floors, remote sites, and warehouse environments have unpredictable connectivity. Hence, every manufacturing app we build works completely without an internet connection. Scanning, data entry, checklist completion, and work order management can all be done offline. Data syncs automatically and intelligently when the connection resumes, with conflict resolution for concurrent updates.
✓ Full functionality without WiFi or cellular connection
✓ Local SQLite database with change tracking
✓ Smart sync — uploads changes on reconnection
✓ Conflict resolution for concurrent offline updates
✓ Sync status indicator — workers know what’s uploaded
Worker Safety & Permit-to-Work
The digital permit-to-work feature in factory apps replaces paper-based safety approvals. Manage hazard checks, approvals, and permit status from a single platform. It also supports safety observations, near-miss reporting, and incident management in real time.
✓ Digital permit-to-work — request, approve, activate, close
✓ Hazard identification and risk assessment forms
✓ Near-miss and unsafe condition reporting
✓ Incident reporting with photo and witness statements
✓ Emergency muster roll — real-time evacuation headcount
Barcode & QR Scanning
Manufacturers deal with large volumes of materials and components. Our mobile in-built barcode and QR code scanning feature streamlines the data entry for goods and saves time. With this feature, your teams can use their smartphone cameras as a production floor scanner. They can track inventory movement, production tracking, and dispatch without any dedicated tools.
✓ 1D barcode and 2D QR/DataMatrix scanning
✓ Goods receipt and inspection on scan
✓ Work-in-progress location tracking by scan event
✓ Finished goods labelling and dispatch scanning
✓ Batch/lot traceability — full production genealogy
App Categories
Types of Manufacturing Apps We Develop
Being the best mobile app development company for manufacturing, we build a wide range of applications, from a simple digital checklist app to a full IIoT platform connecting hundreds of machines. Explore the mobility solutions we develop.
Production Tracking
We develop custom apps that give you real-time visibility into production progress. Track where products are in the manufacturing cycle, and monitor whether production lines are meeting target output.
OEE Dashboard
WIP Tracking
Shift Reports
Predictive Maintenance
Our team builds sensor-based applications for predictive maintenance. These detect machine issues before breakdowns happen and alert for proactive actions.
Sensor Alerts
Work Orders
MTTR Tracking
Quality Control & Inspection
Our manufacturing app development services include building applications for quality control and inspection. These provide digital quality checklists, defect logging, SPC charts, and non-conformance reporting.
Digital Checklists
Defect Logging
SPC Charts
IIoT & Machine Monitoring
Our developers build intuitive mobile dashboards and connect to PLC/SCADA systems using OPC-UA or MQTT, for monitoring real-time data such as temperature, vibration, pressure, and speed.
OPC-UA
MQTT
Real-Time Analysis
Worker Safety & Compliance
Custom factory apps development to improve workplace safety and operational control. These solutions streamline digital permit-to-work, safety reporting, tracking PPE compliance, and coordinate during emergency evacuations.
Permit-to-Work
Incident Reports
PPE Check
Inventory & Warehouse
We create mobile apps for factories that help with tracking raw materials and finished goods in real time. These apps have integrated barcode and QR code scanning for goods receipt, storage, and dispatch, and live inventory dashboards integrated with ERP systems.
Barcode Scan
Stock Levels
GRN / GDN
Work Order Management
We are a trusted manufacturing mobile application development company that builds apps to assign work orders to technicians digitally. Manufacturers can also use these to give repair instructions, spare parts information, time tracking, and digital sign-off after task completion.
Digital WO
Guided Steps
Parts Lookup
ERP Mobile Extension
Our team develops mobile applications that bring data from SAP and Oracle directly to field workers. These give easy access to production, quality, maintenance, and inventory information, and eliminate the need for using complex desktop ERP systems.
SAP Mobile
Oracle
MES Connect
IIoT Architecture
Understand How Machine and Factory Data Reach Dashboards
IIoT, or the Industrial Internet of Things, works through a structured flow of data from sensors to mobile and web dashboards. This is the process showing how data travels from the machines to the manufacturing app dashboards.
Layer 1 — Sensors
Machine Sensors & PLCs
Vibration, temperature, and pressure sensors, and cameras are attached to machines to capture operational data. In older machines, the data was usually shared through PLC systems like Siemens, Allen-Bradley, or Mitsubishi. The modern machines often come with built-in OPC-UA connectivity. These sensors continuously generate data, typically 1–100 readings per second.
Layer 2 — Edge Gateway
Industrial IoT Gateway
The data is collected from machine sensors and PLCs via OPC-UA or MQTT by edge gateway devices such as Siemens IOT2040, Moxa, or Raspberry Pi-based systems. These filter and process data locally and send it to the cloud. This setup is useful in older factories where machines are not directly connected to the internet.
Layer 3 — IoT Platform
Cloud IoT & Analytics Platform
AWS IoT Core, Azure IoT Hub, and PTC ThingWorx receive machine data from factory systems. These then store it for analysis. They process data and detect unusual conditions. Then they generate alerts and share information through REST and WebSocket APIs. This is where raw machine data is converted into useful insights like OEE, MTBF, and predictive failure scores.
Layer 4 — Mobile App
Manufacturing Mobile App
The processed machine data from the IoT platform is sent to the mobile app through APIs. It displays real-time dashboards, sends alerts, creates maintenance work orders automatically, and allows workers to add notes or updates to machine events. This is the only layer factory workers interact with. Meanwhile, all the data processing happens in the background.
Business Impact of IIoT
45%
Reduction in Unplanned Downtime
Manufacturing plants that use predictive maintenance systems with sensor-based alerts reduce machine downtimes by 40 to 50% compared to traditional time-based maintenance. Most improvements happen within the first few months. The system learns the normal operating behavior of each machine and starts detecting unusual patterns early.
+12%
OEE Improvement (Industry Average)
Real-time OEE (Overall Equipment Effectiveness) helps supervisors identify issues immediately and solve them. They don’t need to wait to discover them when the shift ends or the machine breaks down. When there is a drop in performance, managers can take swift action to improve the output.
25%
Maintenance Cost Reduction
Condition-based maintenance eliminates both types of waste in traditional maintenance: over-maintaining (replacing parts that still have useful life) and under-maintaining (running to failure). Knowing a bearing is 80% through its useful life allows planned replacement at the next scheduled outage rather than emergency replacement during production
80%
Reduction in Paper-Based Records
Digital quality checklists, work orders, and production records replace the paper-based processes. These reduce manual errors and provide real-time visibility into production. Industrial mobile apps also create searchable digital records that support ISO and IATF compliance.
ERP & MES Integration
Integrations to Connect Manufacturing and Factory Operations
A manufacturing app should not work in isolation from your existing business systems. Data from production, quality, and maintenance must flow directly into ERP, QMS, and CMMS platforms, respectively. This will avoid disconnected processes and duplicate work. At Ahex Technologies, the manufacturing mobile app development is designed to seamlessly integrate with enterprise systems. Explore the systems our solutions integrate with.
SAP ERP Integration
We integrate manufacturing apps with SAP S/4HANA and SAP ECC across all relevant modules. The production orders from SAP appear as the work orders in the app. The updates from the app sync back to SAP in real-time. Quality inspections, movement of inventory, and maintenance-related activities are also updated automatically. For integration, we use SAP BTP, RFC, or OData APIs based on your existing SAP setup.
SAP PP
SAP QM
SAP MM
SAP PM
SAP BTP
OData API
Oracle ERP Integration
For integrating manufacture apps with Oracle Cloud ERP and Oracle E-Business Suite, our developers use Oracle REST APIs and Oracle Integration Cloud (OIC). The data syncs in real-time between the app and Oracle systems. Factory workers can easily access Oracle Fusion Manufacturing work orders on their mobile devices and update task statuses directly from the shop floor.
Oracle Cloud
E-Business Suite
OIC
REST APIs
Oracle Fusion
MES (Manufacturing Execution System)
MES platforms such as Siemens Opcenter, Rockwell FactoryTalk, GE Proficy, and custom MES systems are integrated with apps for manufacturing. These take place using REST APIs, database connections, or OPC-UA protocols. If a factory doesn’t have an MES platform, then our mobile app can also function as the MES layer by capturing production data, syncing it with ERP systems, and providing real-time visibility into the operations. There is no need for a separate MES licence.
Siemens Opcenter
Rockwell
GE Proficy
Custom MES
OPC-UA
Custom ERP & Legacy Systems
Many manufacturers in India still use custom-built ERP or old platforms like Tally, Busy, and legacy ERPs. Many of these platforms do not support modern APIs. In such a situation, we at Ahex Technologies build integration middleware to connect manufacturing apps with these systems. The middleware reads and updates data directly from the database. This layer handles data transformation between ERP and the app, making the integration possible.
Tally
Custom ERP
DB Integration
API Gateway
ETL
How ERP Integration Works in Practice
Work Order Released in SAP (SAP PP)
Production planner releases a work order in SAP PP. Integration middleware detects the release event via SAP BTP webhook or scheduled API poll (every 60 seconds). Work order data pulled: order number, material, quantity, routing, and target completion time.
Middleware Transforms Data (API Gateway)
Middleware transforms SAP's data format (IDOC, BAPI, or OData) into the mobile app's REST API format. Maps SAP work centre to the correct production line in the app. Assigns work order to the shift supervisor responsible for that line.
Work Order Appears on Device (Mobile App)
Floor supervisor receives push notification. Work order visible in the app with all required details, such as the bill of materials, routing steps, target quantities, and attached drawings/documents. The worker assigns to the correct operator via the app.
Production Completed & Confirmed (Mobile App)
Worker scans batch barcode, enters completed quantity and scrap count. Quality inspection triggered as a linked checklist. All data is captured on mobile with a timestamp, operator ID, and the machine used.
Confirmation Posted to SAP (SAP PP)
Middleware posts production confirmation back to SAP PP via BAPI_PRODORDCONF_CREATE or similar. Yield quantity, scrap, and actual time posted. SAP inventory updated immediately. Production order status updated to "Confirmed" or "Finally Confirmed" depending on quantity.
Manager Sees Real-Time Update (Dashboard)
OEE dashboard updates in real time as each work order confirmation lands. Production vs target chart refreshes. Managers see live status across all lines without logging into SAP. The app surfaces the data they need in the format they can act on.
Full Integration Stack
Manufacturing App Development That Works with Your Enterprise Systems
We develop industrial mobile apps that seamlessly integrate with the leading ERP, MES, CMMS, and IIoT platforms.
ERP Systems
- SAP S/4HANA
- SAP ECC
- Oracle Cloud ERP
- Oracle EBS
- Microsoft Dynamics 365
- NetSuite
- Epicor
- Infor LN
MES & SCADA
- Siemens Opcenter
- Rockwell FactoryTalk
- GE Proficy
- Wonderware
- Ignition SCADA
- PTC FactoryTalk
- Custom MES
IIoT Platforms
- AWS IoT Core
- Azure IoT Hub
- PTC ThingWorx
- Siemens MindSphere
- GE Predix
- Bosch IoT Suite
- MQTT Broker
CMMS & Maintenance
- IBM Maximo
- SAP PM
- Infor EAM
- UpKeep
- Fiix
- eMaint
- Limble CMMS
- MP2
Quality Management
- SAP QM
- ETQ Reliance
- MasterControl
- Intelex
- Arena QMS
- Qualio
- Custom QMS
Warehouse & Logistics
- SAP EWM
- Oracle WMS
- Manhattan WMS
- Blue Yonder
- Zebra Scanners
- Honeywell
- Körber WMS
Compliance & Standards
Industry Standards & Compliance We Ahere to
The following manufacturing compliance standards are followed by our development teams right from the planning stage. All the manufacturing apps that we build are completely aligned with the required standards and fulfil every compliance requirement.
ISO 9001:2015 — Quality Management
ISO 9001 requires that manufacturers maintain proper quality inspection records. In these records, they need to track down the defects and note the corrective actions. Digital quality checklists replace the old paper-based record system with auditable digital data. These include mandatory inspections with photo evidence and reporting.
IATF 16949 — Automotive Quality
IATF 16949 — Automotive Quality IATF 16949 compliance standards are compulsory for the automotive manufacturers. They need to document quality control and process in detail. Our quality inspection module helps them with the process. It supports digital control plans, inspection workflows, process monitoring, and more.
GMP — Pharmaceutical Manufacturing
The Good Manufacturing Practice (GMP) in pharmaceutical plants requires proper electronic batch records. These must be with digital signatures and full traceability of ingredients from receipt to final product. These must also have records for environmental monitoring and equipment cleaning. At Ahex Technologies, we build manufacturing apps supporting GMP compliance and meet FDA and CDSCO requirements.
OHSAS 18001 / ISO 45001 — Safety
Our industrial mobile apps support ISO 45001 safety standards. These require proper records for work permits, incident reports, safety checks, and more. Our worker safety module helps you manage all of this digitally. You can track approvals, audit trails, and centralized safety documentation in one place.
What Compliance Requires from the App
Immutable Audit Trail
Every data entry is recorded with the time, date, and user details. These cannot be changed once submitted. This helps manufacturers meet ISO 9001 and GMP audit requirements.
Electronic Signature & Approval
Supervisor approvals and QA sign-offs are captured as secure digital signatures with user authentication. With this, pharmaceutical manufacturers meet 21 CFR Part 11 compliance requirements for electronic records.
Full Batch/loT Traceability
Complete production genealogy, from raw material receipt lot number through every production stage to finished goods batch. Forward and backward traceability for recall management.
Mandatory Field Enforcement
Quality checklists cannot be submitted with blank mandatory fields. Measurement entries outside control limits trigger automatic rejection and escalation, preventing incomplete records that fail audit.
Role-Based Access Control
Every user has limited access. Operators can enter data, supervisors can approve, and QA managers can override. Auditors can view all records without edit access. The Access log shows details about who saw what and at what time.
Offline Data Integrity
Records captured offline are timestamped at creation, not at sync. Offline data integrity is critical for compliance: a record must reflect when the inspection occurred, not when connectivity returned.
How We Build
Manufacturing Mobile App Development Process
Manufacturing apps have unique requirements that most app development agencies underestimate. Our process for mobile product development is built to fulfill these specific needs. Explore how we develop custom industrial apps.
1
Factory Floor Audit
First, our team visits your plant, maps existing processes, and assesses connectivity. We identify integration points and understand the exact data workflows that the manufacturing application will replace.
2
ERP Integration Mapping
In this stage, we select the required ERP modules, check the API access, and document data mapping. The SAP IT approval process is also initiated in the first week.
3
Offline-First Architecture
Our development team design the Data model to function offline. The connectivity is a secondary focus. We also define the sync strategy, conflict handling rules, and failure scenarios.
4
Core App Development
The core manufacturing mobile application development begins. We build the production tracking, quality inspection, and work order modules in parallel in the first 2-week sprints. Other modules, like floor worker feedback, are incorporated from sprint 2 onwards.
5
ERP & IIoT Integration
We develop the Live ERP connection and test it with actual SAP/Oracle data. Our team also connects the IIoT sensor feeds and visualizes them. All integrations are tested in the plant environment, not just in staging.
6
Floor Pilot & Rollout
Deployment starts with a pilot on one production line or one shift. Once approved, we roll it out fully. As your trusted manufacturing app development company, we also provide training for floor workers and supervisors and clear handover documentation for the IT team.
Technology Stack
Tech Stack We Use for Manufacturing App Development
The following are the tools, frameworks, and technologies our team uses for developing advanced industrial apps for factories.
| Mobile | Backend & Real-Time | IIoT & Integration | Infra & Analytics |
|---|---|---|---|
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Why Ahex Technologies
Why Manufacturing Companies Choose Ahex Technologies
Manufacturing app development can fail in predictable ways. However, we have extensive expertise to tackle all the challenges that arise while building the apps. Here are the top reasons why Ahex Technologies stands out than other manufacturing mobile app development companies.
Offline-First is Our Architecture Approach
Many development companies add offline functionality later as an extra feature. In manufacturing environments, that approach often fails. Reason being internet connectivity can be unstable on the factory floor. We, instead, follow offline-first approach from the start. This means the app is designed right from beginning to work properly without constant internet access. All of its features, like data storage, syncing, and conflict handling can work smoothly with the Internet
We Visit Your Plant to Understand Real Operational Challenges
A manufacturing app specification written from a meeting room without visiting the factory floor consistently misses the workflows that matter most. Hence, our team of experts conducts a structured plant floor audit as part of every manufacturing engagement. We observe your workflows, assess connectivity, test device form factors in the actual environment, and map every integration point to its realistic API accessibility.
ERP Integration Timelines Are Planned Realistically
SAP on-premise integration in a large manufacturing plant requires IT department approval, BASIS team involvement, and security review. These processes take 4–8 weeks and cannot be accelerated. We start this process in week one of the project to avoid any delays. The ERP integration timeline is the most common cause that many manufacturing app project overruns. We avoid this with our structured process and managing it proactively.
Pilot Deployment Before Factory-Wide Implementation
Factory-wide simultaneous deployment of a new manufacturing app is the highest-risk approach, and the most common one agencies recommend because it looks decisive. However, at Ahex Technologies, we insist on a structured pilot. This includes deploying on one production line, one shift, for 2 to 4 weeks. Issues found in pilot cost hours to fix. Issues found post-full-deployment cost weeks. They also create organiatizonal resistance that takes months to overcome.
Industries
Industries We Cater for App Development Services
Get access to the best manufacturing mobile app developers, with expertise in building apps for the following sectors.
Healthcare
We provide enterprise mobile app development consulting to build secure, HIPAA mobile apps that enhance patient care, streamline medical operations, and improve healthcare accessibility. - Telemedicine & virtual consultation apps
- Patient management & EHR apps
- Fitness and wellness tracking apps
- Hospital workflow & staff coordination apps
Real Estate
For real estate, we build mobile solutions that simplify property discovery, management, and real estate transactions.
- Property listing & search apps
- Virtual tour & AR property apps
- Real estate CRM apps
- Property management apps
Manufacturing
Our mobile apps optimize production processes, asset tracking, and operational efficiency in manufacturing environments.
- Inventory management apps
- Equipment monitoring & IoT apps
- Workforce management apps
- Supply chain tracking apps
Banking & Finance
Our mobile app developers build secure fintech applications that enable seamless digital transactions and financial management.
- Mobile banking apps
- Digital wallet & payment apps
- Investment & trading apps
- Loan & credit management apps
Food & Restaurant Services
We are the top app development company that develops mobile apps to enhance customer engagement and streamline restaurant operations.
- Food delivery apps
- Online ordering apps
- Table reservation apps
- Restaurant management apps
Entertainment & Media
For the media and enterprise mobile app development services, we build interactive mobile platforms that deliver engaging digital content experiences.
- Video streaming apps
- Music streaming apps
- Gaming apps
- Event booking apps
Retail & E-Commerce
We create mobile applications for retail and e-commerce businesses to enhance shopping experiences of customers and drive sales.
- E-commerce shopping apps
- Marketplace apps
- Loyalty & rewards apps
- Inventory & order management apps
Education & E-Learning
We are transforming the education sector by developing interactive learning platforms that support digital education and remote training.
- E-learning & course apps
- Virtual classroom apps
- Student management apps
- Skill development & certification apps
Logistics & Supply Chain
Our mobile apps improve visibility, tracking, and operational control across supply chain networks.
- Fleet management apps
- Shipment tracking apps
- Warehouse management apps
- Delivery management apps
Government & Public Services
As a trusted app development firm, we develop citizen-centric mobile applications that improve accessibility and public service delivery.
- Citizen service apps
- Public grievance & feedback apps
- Utility payment apps
- Public information & alert apps
Case Study
Indian Railbuzz : Train Travel Discovery
Platform : Mobile
Industry : Indian Railways
UI & UX | Frontend | Backend
TourMeApp: Redefined tourism promotion
Platform : Web & Mobile
Industry : Tourism
UI & UX | Frontend | Backend
Manual Factory Operations? Streamline With Manufacturing App
We develop custom manufacturing mobile apps that help you with managing factory floor operations. Our apps are fully worker-friendly and compliant with all necessary industry standards.
👉 Get in touch with us today to start your journey!
Testimonials
What Our Clients Say About Us
BLOGS
Frequently Asked Question
Common Questions Related to Manufacturing App Development Services
The manufacturing app development costs vary from type to type.
- Simple digital checklist and production tracking app: $25,000–$65,000, or ₹8L–₹22L
- A mid-complex factory app with SAP/Oracle ERP integration: $65,000–$200,000, or ₹22L–₹70L.
- A full Industry 4.0 platform with IIoT machine integration: $200,000–$600,000+, or ₹70L–₹2Cr+.
All the prices mentioned include the consultations and plant floor audit. Exact costs are calculated after analyzing the complete requirements.
It is mandatory for industrial apps to work offline because the factory floors and remote plant sites often do not have stable or any internet connectivity at all. So, if the app is not offline-first, then fail miserably on the production floors, in the warehouse, or at a remote installation site. However, with offline-first architecture, the application can be used for barcode scanning, checklist completion, managing work orders, and more. The data later syncs when connection is restored.
SAP integration itself takes 4 to 8 weeks. This includes writing the RFC calls, OData service consumption, or BTP integration flows. However, the timeline-critical path is the IT approval process: SAP Basis team involvement, security review, and API access provisioning in SAP typically takes 4 to 8 additional weeks in large manufacturing organizations. Our team starts this process in the first week of the project to avoid delays. It takes 10 to 16 weeks from project start to live SAP integration.
Yes, IIoT integration is a core capability and we connect apps to PLCs (Siemens, Allen-Bradley, or Mitsubishi) via OPC-UA or MQTT protocols. These collect machine data through industrial IoT gateways, and relay them in real-time mobile dashboards. The specific integration path depends on the types of machines your system has. The modern machines with built-in OPC-UA servers are straightforward while the older machines require edge gateway devices to extract and transmit sensor data.
Yes. We develop Flutter-based manufacturing apps that run smoothly on ruggedized devices like the Zebra TC-series, Honeywell CT-series, and Datalogic. Our QA tests on the specific device models used in your plant during the pilot. Key considerations we take care of:
Ruggedized devices often run older Android versions, so we test against the minimum OS version in your fleet, not just the latest. We also ensure that the screen size and touch sensitivity differences on industrial devices are accounted for in the UI design. Lastly, bluetooth barcode scanner support (Zebra RS-series) can replace camera scanning where appropriate.
Floor worker adoption is the most common cause of manufacturing app failure. So, we design for the app for adoption from the start. The app workflows match existing process steps rather than imposing new ones. Their UI are designed for workers wearing gloves with large touch targets and critical flows work in under 3 taps. The app also provides immediate value to the worker. We recommend a pilot on one line with a operator before make it live for everyone. Lastly, we also give complete training and post-launch support.
Let's Talk
Looking for a Solution? Let's Talk
- sales@ahex.co.in
- (India) +91 - 8885564224
- (USA) +1 - 6503197394
125+
DEVELOPERS
16+
YEARS IN OPERATION
150+
GLOBAL CLIENTS
AWARDS & RECOGNITION
